Message 22 of 874

Non-warping Tile making

There are many methods of making tiles that don't warp. Here is mine.

For 'basic' flat tiles (I also do wall tiles that are multi-dimensional) use a claybody with grog. Grogged terra cotta is what I use most of the time.

Roll out a slab that tile will be cut from at least 5/8" thick. You are making a hand made tile, not a machine pressed tile.

At this point....press mold, sprig, scraffito, slip.....decorate the surface. I also like to score the back for later installation.

Place tiles between 2 pieces of cement board. The best I found is from Home Depot or Lowes. A piece is 3' x 5' and is scored for easy cutting. This will keep your tiles flat and allow them to dry evenly. Later, transfer tile to wire rack between layers of cement board.

I do not handle my tiles, if I can help it, until they are bone dry. When they are sandwiched on the cement board ( I cut it in 14 x 24 pieces) they can easily be flipped.

If you make enough tiles, you can bisque fire them standing on end stacked against each other. A picture describing this process is in Angelica Pozo's tile book. If you have highly decorated tiles, then they can be fired flat.

I have a 98% success rate with this method and have done tiles as big as 12" x 12" with no cracking.

Who has a different method?
claycarole's profile
Replies 1 - 10 of 14
Great idea about the cement board! Thanks, Carole!
Scottargie's profile

4 months ago
Thast's pretty much the standard approach. My question is,if you are doing a high reveal slip trail design do still sandwich the tiles? Do you just let them air dry to near leatherhard then use the borad.?
playsnmud's profile

4 months ago
I've thought about making tiles, but there is much I don't know. What is the name of the book you used?

I would likely want to do tiles with relief patterns; how would I sandwich them without squashing the surface design?

Are you using a high-fire clay body? I only have an electric kiln and I worry that I will burn out the elements if I try high-firing it. Are there other clays with grog besides terra cotta?

You have started a whole new train of creative thought for me.
collieflower's profile

4 months ago
I've been doing tiles for a little over a year and I am going to do a lot more after I move.

Frequently I create raised designs. When I finish working with the tile(s) I lay them on the cement board. Depending on the height of the design, I will place a bakers cooling rack (K-Mart - $5.00) over the tile then place another piece of cement board over it. OR....I will take some 1/2" or 1" kiln posts to put next to the tile then put the board on top. Sometimes I will lay thin foam (the kind that comes in large cone boxes) on top of the tile as well to protect the design.

The idea is to gently remind the tile to stay flat ...or be destroyed!!!! LOL!

Most clays come with or without grog. Any claybody can be used depending on the look you are trying to achieve. I use terra cotta because I like it! No other reason.

Angelica Pozo's book MAKING & INSTALLING HANDMADE TILES is the best book ever. Ms. Pozo also gives workshops and has a website.
claycarole's profile

4 months ago
I worked with a kiln tech a couple of years back who was trying to start a cottage industry type homemade tile business. Depending on the application the tiles were fired at various ranges. If strength wasn't the issue, 04 -06 was a good range. And it opened the use of underglazes and a larger palatte of colors. For strength 02 to 10 was what he used. That was typically for floors and counter tops. He made custom street number tiles that were put in concrete or paver driveways. They were fired at ^10 and were about 2.5" to 3" thick and survived the firing with little or no deformation.
playsnmud's profile

4 months ago
I use sheetrock and newspaper to keep my tiles flat..then to finish off the drying i put them in racks i made with hard ware cloth stapled to wooden frames made with 1"x2"'s with 3 inch
feet so i can stack them. I agree Pozo's tile book is a good one. So is Frank Giogori's book on Handmade Tiles.
mudqueen's profile

4 months ago
Great lessons, folks, thanks so much!!!! MQ, hope you are about done with your move and CCarole, I don't envy you your upcoming move :(
pcalenda's profile

4 months ago
Haven't moved yet...can't wait though..tired of living with packed boxes and no clay to play with during the day.
mudqueen's profile

4 months ago
DITTO DITTO DITTO DITTO!!!!!!!

I am getting so tired of bubble wrap, duck tape, and cardboard!!!!!
claycarole's profile

4 months ago
I hear you girl! I just want to be settled some where and if i see another cardboard box before the end of another decade, it will be too soon.
mudqueen's profile

4 months ago
Replies 1 - 10 of 14